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Visual Testing
Chapter 1: Introduction to Visual Testing
Tips before getting started
Definition of visual testing (1:05)
History of Visual Testing (3:05)
Overview of VT applications: Capabilities and Limitations (4:40)
Let's Recap
Read Chapter 1
Review 1
Chapter 2: Physics and Fundamentals of Visual Testing
The Nature Of Light (3:27)
Light sources (2:56)
Let's Recap
Measurement of Illumination and Interaction of Light with Matter (5:43)
Let's Recap
Light Intensity and Illumination (5:47)
Interactive Practice Questions on Inverse Square Law
Luminance, Reflectivity and Reflectivity Contrast (5:58)
Let's Recap
Environmental Factors and Safety (2:09)
Let's Recap
Perception and Illusion (4:31)
Let's Recap
Read Chapter 2
Review 2
Chapter 3: Visual Testing Techniques
Visual Testing Techniques (0:43)
Direct Visual Testing (7:30)
Let's Recap
Tactile Testing (1:10)
Indirect or Remote VT (3:07)
RVT Cameras (2:46)
Translucent Visual Testing (1:16)
Let's Recap
Examples of VT Applications (4:45)
Let's Recap
Read Chapter 3
Review 3
Chapter 4: Basic Visual Testing Equipment
Mirrors (4:49)
Magnifiers (5:13)
Let's Recap
Borescopes: Rigid Borescopes (3:52)
Fiber Borescopes and Video Borescopes (3:45)
Video Borescope Demonstration
Olympus Video Borescope
Let's Recap
Interactive Practice Questions on Borescopes
Light Sources and Special Lighting (5:32)
Let's Recap
Visual Examination on field
Measurement Tools (5:47)
Calipers
Let's Recap Rulers and Calipers
Micrometers
Feeler and Wire Gages
Go/no-go Gages #1
Go/no-go Gages #2 (Thread Plug Gages)
Let's Recap Micrometer, Feeler Gage and Calibration
Interactive Practice Questions on Measurement Tools
Read Chapter 4
Review 4
Chapter 5: Visual Testing of Welds
4 documents to download
Welds and Welding Processes (6:50)
Stick Welding (or Shielded Metal Arc Welding: SMAW)
MIG Welding (GMAW)
TIG Welding (GTAW)
Flux Cored Arc Welding (FCAW)
Welding Discontinuities Part 1
Welding Discontinuities Part 2
Welding Discontinuities Part 3
Incomplete Penetration and Lack of Fusion Weld Defects (3:20)
Let's Recap Disconituities
Interactive Practice Questions on Weld Defects
Direct Visual Testing of Welds
Let's Recap Gages
Interactive Practice Questions on Gages
Visual Inspection of Welds (tips)
Weld Replicas and Tools for Visual Inspection
Read Chapter 5
Review 5
Chapter 6: Visual Testing of Castings and Wrought Products
Casting Process
Casting Types
Casting Discontinuities
Rolling Process Video
Direct Visual Testing of Rolled Products
Evaluation of Plates (Wrought Products)
Read Chapter 6
Review 6
Chapter 7: Visual Testing Procedures
Sample Instruction (24:01)
Who writes what
Inspection Objectives
Timing or Sampling Plans (1:23)
Inspection Checklists/Checkpoints
Classification of Discontinuities (6:44)
Reporting
Read Chapter 7
Review 7
Chapter 8: Elements of Vision
Anatomy of Eye
Anatomy of the eye and mechanics of vision
Adaption and accommodation
Vision limitations, perception, orientation, and disorders
Vision acuity
Snellen Chart or 20/20 Vision #1
Snellen Chart or 20/20 Vision #2
Landolt Rings Chart
Jaeger Chart
Shades of gray and color differentiation
The Ishihara Color Blind Test
Read Chapter 8
Review 8
Chapter 9: Elements of Lighting
What is Light?
Fundamentals of light
Light sources
Light Bulbs: LED vs Incandescent
How lasers work #1
How lasers work #2
Lasers
Glare and fatigue
Read Chapter 9
Review 9
Chapter 10: Optics
Refraction Of Light (2:37)
Refraction of light
Math on Refraction of Light
Practice Math Problems
How do Prisms Work?
Prisms #2
How prisms change the direction of light
How Lenses Work
Lenses Inside Rigid Borescope (5:33)
How lenses focus light
Borescope magnification
How Fiber Optics Work #1
How Fiber Optics Work #2
Fiber optics and fiber bundles
Digitization and charge-coupled devices #1
Digitization and charge-coupled devices #2
Digitization and charge-coupled devices Reading
Read Chapter 10
Review 10
Chapter 11: Advanced Visual Testing Equipment
Video Borescopes
Rigid and Flexible Digital Borescopes
Pipe crawler camera system
Subsea ROV
Checklist for selecting suitable equipment
Reading Assignment
Review 11
Chapter 12: Service-Induced Discontinuities
Stages of Discontinuites (5:05)
Inservice versus Inherent and Processing Discontinuities
Ductile vs Brittle Fracture (3:02)
Discontinuities caused by mechanical loads
Discontinuities caused by thermal & chemical loads (13:58)
Read Chapter 12
Review 12
Chapter 13: Evaluation
General evaluation scheme
Surface Roughness Comparators
Size-based criteria
Review 13
Final Review
Final Review (61:45)
General Knowledge
Teach online with
Video Borescopes
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